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#12495 - 10/28/14 03:25 AM dover dmc trouble  
Joined: Jan 2014
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Vatorgator Offline
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Vatorgator  Offline
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anyone have any experience with a 20-003 error?

new selector board, new clc board, new tape guides, power supplies all ok, switch tree contacts have all been gone thru, car intermittently will leave bottom floor, and about 1/4 of the way up, the car drops the call, logs 20-003 error, levels back down to bottom and you press call again, and it takes off and runs. car is a 2 stop
also checked magnets with template and all is good there car will run sometimes a hour or so with no trouble and then do it one time. thought i would run it buy you guys to see if anyone has seen this. thanks

#12497 - 10/28/14 11:42 AM Re: dover dmc trouble [Re: Vatorgator]  
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solidstate Online content
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solidstate  Online Content
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The 1/4 way up could be a traveling cable issue. Just my thought.

#12498 - 10/28/14 12:26 PM Re: dover dmc trouble [Re: solidstate]  
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john jay Offline
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ohio
if it happens only in the up direction, it must be getting getting lost. almost has to be one of the rail switches in the wrong state intermittently.

#12499 - 10/28/14 01:19 PM Re: dover dmc trouble [Re: john jay]  
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jkh Offline
4 Ever Learning.
jkh  Offline
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Is it possibly tripping the low oil timer?


Make good choices,

JKH
#12500 - 10/28/14 01:42 PM Re: dover dmc trouble [Re: jkh]  
Joined: Mar 2014
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rac66 Offline
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Florida, USA
Is the cab apron clipping the first floor door pickup assembly as the car passes by?

#12501 - 10/28/14 02:29 PM Re: dover dmc trouble [Re: rac66]  
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john jay Offline
old hand
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ohio
one more thought, what is dropping the up starter out. possible bad contact on a clc board relay, or a loose connection on something. jeez, so many possibilities. good luck.

#12502 - 10/28/14 07:17 PM Re: dover dmc trouble [Re: john jay]  
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Posts: 141
Boa Offline
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Boa  Offline
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NC
check spring steel on the limits, they get weak and give intermittent troubles.

#12511 - 10/29/14 02:44 AM Re: dover dmc trouble [Re: Boa]  
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Monte Ball Offline
Up then down
Monte Ball  Offline
Up then down

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Not sure but try rac66, it sounds like the hold torque setting on the door operator is relaxing and the clutch is barely clipping the pickup assembly and breaking the hall door contacts as it leaves the floor. I'm assuming a bunch here, though.

Trying to give you ideas. Remember, it is always the simple stuff that gets you.

#12514 - 10/29/14 08:28 AM Re: dover dmc trouble [Re: Monte Ball]  
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elmcannic Offline
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S. Central Utah
slow down input occurring at the wrong time. hmmm. you have the tool, how about a new hoistway scan? have you tugged on the limit switch connections? some are notorious for breaking right at the crimp point (TSL is famous for this). Or, where the wires are fed through the switch base into the unistrut stick, found breaks there too. Boa makes a good point also. Hey, I've seen one where with the switch cover on...contact trouble. Cover off...no trouble...go figure.

#12524 - 10/30/14 03:53 AM Re: dover dmc trouble [Re: elmcannic]  
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slow down to early, thats correct, did a new hoist way scan just to eliminate that to no avail. switches meter fine, wiring is fine, took a couple day break to catch up on other down cars, going back tomorrow to continue. maybe boa is on to something, maybe the uts switch is weak, and breaking. i did check the locks, etc. no problems there. will probably end up replacing the switches just need to get them ordered. will keep you posted

#12525 - 10/30/14 12:56 PM Re: dover dmc trouble [Re: Vatorgator]  
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Boa Offline
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NC
Very easy to check. By hand push the roller, if tension is off at all, the spring steel is getting weak and probably about to break. I've ordered just the springs before, I think from PSI

#12537 - 10/31/14 03:01 AM Re: dover dmc trouble [Re: Boa]  
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well went back today, did not have switches so i decided to experiment, i jumped the uts and tsl switches to eliminate switches, problem still occurred. pulled the switch tree off, and went thru all switches and wiring no problems found, put back and problem still occurred, installed new sensor card, same thing. now starting to get frustrated, when it does fail, i can here the car floor passing gong come on just as the car leaves, so I'm thinking to myself, it seems like the selector actually thinks it is further then it is, like it is counting to quickly. so i decide to recheck the first floor level magnet, and parity magnet for the umpteenth time. this time i flip both magnets upside down from there original position, realign again, and put back in service ran the car continually for nearly 3 hours and now the car will not fail. now I'm thinking the elevator gods are screwing with me, it just can't be, the car is going to fail, but it is still running. packed up my tools, left with my tail between my arse, feeling a few years older, and not very much wiser. will keep you posted

#12538 - 10/31/14 03:44 AM Re: dover dmc trouble [Re: Vatorgator]  
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jkh Offline
4 Ever Learning.
jkh  Offline
4 Ever Learning.

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Posts: 885
Well Vatorgator,
It's odd to hear that flipping the magnets was the solution to the trouble you have experienced. But there is no need to beat yourself up. You stuck with the job and applied the skills you've developed over your career. Anyone that has read your post or has reached out to you for help knows you should hold your head up.


Make good choices,

JKH
#12543 - 10/31/14 12:00 PM Re: dover dmc trouble [Re: jkh]  
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Boa Offline
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NC
My mistake, I did not pay attention. I assumed being a 2 stop it was a DMC 1A, the other limits can fail also but I've only had the springs go on the floor switches.

#12546 - 10/31/14 01:29 PM Re: dover dmc trouble [Re: Boa]  
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elmcannic Offline
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S. Central Utah
good to hear! in a few days you won't remember it.

#12562 - 11/02/14 05:29 PM Re: dover dmc trouble [Re: elmcannic]  
Joined: Oct 2014
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lifer65 Offline
newbie
lifer65  Offline
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Joined: Oct 2014
Posts: 32
Southwest
There are many elevator men who have
Lost hair while working on dmc.. Have you checked the car station power supplies.. If they drop more than 1 vdc on the 5 volt or 2 volts on the 12 vdc you can get strange intermittent issues..did you change then selector board already? If it dies at the same spot every time a traveler(above) may be it.

#12573 - 11/03/14 01:58 AM Re: dover dmc trouble [Re: lifer65]  
Joined: Apr 2013
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Derick Offline
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the rotation of the magnets will make a difference since there is a north and south pole..

#12575 - 11/03/14 03:25 AM Re: dover dmc trouble [Re: Derick]  
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Vatorgator Offline
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lifer, i had replaced all boards, except door board, power supply was right on, no ac ripple, perfect. I'm thinking it had something to do with the magnet field around the magnets interfering with the sensor card sensors, and turning them on.
car is still running. i believe it is fixed, but will wait for a week to make sure ha ha


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