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#18157 - 09/26/16 11:26 PM Re: WizBang Relay Testers [Re: christycollett]  
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Indirtwetrust Offline
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Maybe but I did try it with a relay too. I did take a little video of all 4 variations working if you're interested.

#18159 - 09/27/16 12:08 AM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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christycollett Offline
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Cool love it

#18160 - 09/27/16 12:12 AM Re: WizBang Relay Testers [Re: christycollett]  
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Maybe we can cheat a little bit, by finding an AC out-put application on Dover wiring diagrams. Took a look and couldn't find one.

#18180 - 09/28/16 12:32 AM Re: WizBang Relay Testers [Re: christycollett]  
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Please corect me if I' mistaken. The only place I could find where 120 VAC out put modules are used is for 120 VAC Hall Lanterns. Do we even need to look at these things?

#18181 - 09/28/16 02:02 AM Re: WizBang Relay Testers [Re: christycollett]  
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There are several of these used to pick relays. From a quick look at a TIV print these relays are all picked with an AC output module: S, BK2, BK3, CD, OD, OHS, NDG, ALF, NXUP. They just wire like a switch though, not sure why it wouldn't work for me, maybe I'll have to try again.

#18182 - 09/28/16 02:25 AM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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#18183 - 09/28/16 02:26 AM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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#18200 - 09/29/16 03:22 PM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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Very Exciting, next problem is real estate. Are we going to need 4 PMI sockets? Working on that now.

#18201 - 09/29/16 03:35 PM Re: WizBang Relay Testers [Re: christycollett]  
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I'm still excited (at my age it doesn't take much) Save me the trouble. What did you switch on each PMI?

#18203 - 09/29/16 11:09 PM Re: WizBang Relay Testers [Re: christycollett]  
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VAC IN on the AC input modules, VDC IN on the DC input modules and VCC on both output modules

#18205 - 09/29/16 11:40 PM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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What do you think about this for a fully automatic relay tester?

https://www.dropbox.com/s/8xy1kot3adhd60h/Relay%20Tester.png?dl=0

#18207 - 09/30/16 12:43 AM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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Hi Matt,

Been looking for your circuit for years. At one time we had something similar to check all the SY4S relays found in the Montgomery stuff. When a contact failed a crash and burn audio was played. But not nearly as clean as yours. Do we really care which contact is failing or do we care. I like the first part.

If it's bad it's bad.


You have something here brother.

#18208 - 09/30/16 12:55 AM Re: WizBang Relay Testers [Re: christycollett]  
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Ya, definitely not going to pinpoint which contact but to find a smoking gun on an intermittent contact failure

here it is working

https://www.dropbox.com/s/tqbllmr6rcac70p/Auto%20Relay%20Test.mov?dl=0

This is with a N/O wire removed and trying to pick and drop as fast as possible to make sure it caught the failed contact

https://www.dropbox.com/s/v8pshgf4v0a68et/Auto%20Relay%20Fail%20Test.mov?dl=0

#18210 - 09/30/16 07:33 PM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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Way Cool,

I see a WizBang Mark XV out there in the near future. Have this PMI thing going right now. How bout in a few days try get this guy in a nice case.

#18212 - 09/30/16 08:17 PM Re: WizBang Relay Testers [Re: christycollett]  
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Question please,

Re: PMI

Having a little grasping the whole concept here (might be the damaged brain cells from all that beer)


Will the same 120 VAC supply work on both the AC input PMI (pins 1 & 2) and the AC output PMI? Like wise for the 24 VDC supply

#18214 - 09/30/16 11:50 PM Re: WizBang Relay Testers [Re: christycollett]  
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Ya, I don't see why not

#18221 - 10/02/16 11:13 PM Re: WizBang Relay Testers [Re: christycollett]  
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Probably most know this but on the chance a few don't - the Shrack and the Finder relays are NOT interchangable. The pin size is not only different but shaped differently. A very common source of intermittent problems. Be sure to check socket brand and use only a relay of same brand. And by the way, jobs came out of the factory with relays - sockets not matched.

#18239 - 10/04/16 01:47 AM Re: WizBang Relay Testers [Re: slider]  
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Here is the prelim............
Get your markers out and please let me know what you see needs changing or added.

Thanks,

Jim

https://www.dropbox.com/sh/4s5ob7elx289sly/AAB_8KnxMdRFM7ez_umL5Mw4a?dl=0

#18252 - 10/05/16 02:49 AM Re: WizBang Relay Testers [Re: christycollett]  
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That looks right to me! You may consider making room for both a Finder and a Schrack relay base like the TK pic I posted.

#18258 - 10/05/16 03:46 PM Re: WizBang Relay Testers [Re: Indirtwetrust]  
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Think we are OK, Unless I'm mistaken all three relays have the same contact pile-up only difference in the base is color.

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